Make sure the DPI set in Settings > Printing > Printing Setup > Document Options matches the DPI configured in either CUPS (Mac) or Printer Preferences (Windows).
For alignment issues, please try to calibrate your printer.
If the issue continues:
Please check your printer preferences and make sure the media size is correct.
Remove any margin values.
Disable User printer settings in the Advanced Setup tab.
Increase the darkness option (this can be a trial & error process).
Adjust dithering settings (this can be a trial & error process).
Slow down printer speed (if labels print only partially, this could be the culprit!)
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